Taylor made production cycle

Blacks offers its customers a production cycle tailored to meet the specific needs of each project. Our work team manages every step of the process: from design to the final production of the product, with a constant emphasis on quality and efficiency.

_01

Engineering

Specifications

Up to 20 workstations

Rhinoceros

Catia V5

Solid works + 3d experience premium

Laminate tools by Anaglyph

Blacks' technical office department is at the heart of the design. We develop innovative designs for advanced composite products, ensuring that every project is optimized for specific production needs, from prototyping to small and medium series.

_02

Modelling

Specifications


350 sqm. dedicated area

5-axis Antares CMS 26/15
Travels of 2600 x 1500 x 1200mm
Software: AUTODESKPOWERMILL POWERSHAPE


Stratasys Fortus 450mc
Technology: Fused Deposition Modeling (FDM)
Printing area: 406 x 355 x 406 mm


Formlab Form 3L
Technology: Low Force Stereolithography (LFS)
Printing area: 335 x 205 x 300 mm

Modelling is the department in which projects are transformed into tangible reality: with an artisanal attention to detail and the use of technologically advanced tools, we create precision models that are then used in the subsequent production phases.

_03

Cutting

Specifications


n. 3 Cutting Trading HI RAPTOR


1 – Size 2.60 m x 4.20 m with conveyor bed.
Precision 0.2mm
Maximum speed 1200 mm/s


2 – Size 2.60 m x 4.20 m with conveyor bed.
Precision 0.2mm
Maximum speed 1200 mm/s


3 – Size 2.10m x 3.20m with conveyor bed
Precision 0.2mm
Maximum speed 1200 mm/s

In the cutting department we use precision machinery to process materials with the utmost accuracy. Our advanced equipment and careful artisanal know-how ensure that every cut is made with extreme precision, guaranteeing high efficiency and minimising waste.

_04

Lamination in clean room

Specifications


750 mq. lamination area, ISO 8 clean room with filtered air, controlled humidity and higher air, pressure compared to the outside.


Up to 120 workstations

The clean room is an area dedicated to rolling, where attention to purity and quality of the environment is crucial. Here, in a controlled environment, composite materials are prepared to ensure that they are free of contamination, and therefore perfect for high quality productions.

_05

Autoclave curing

Specifications


n.4 autoclaves:

1 – Autoclave (Magnabosco)
Working size: 1.4 m (Ø) x 6.0 m
T up to 200°C; p up to 7 bar

2 – Autoclave (Irop)
Working size: 2.0 m (Ø) x 4.0 m
T up to 220°C; p up to 11 bar

3 – Autoclave (Italmatic)
Working size: 1.5m (Ø) x 5m

4 – Autoclave (Italmatic)
Working size: 2.5m (Ø) x 5m

n. 2 ovens:

1- CTM OVEN
Working size: 2m x 2 m x 1.5 m
T up to 300°C

2 – CTM OVEN
Working size: 3m x 2m x 2m

The curing process takes place in autoclaves, where composite materials are subjected to controlled temperatures and pressures. This step guarantees the solidity and durability of the final products, ensuring maximum resistance and performance.

_06

Finishing

Specifications


n. 22 trimming stations

n. 3 automatic trimming stations

Spanesi coating system Compliant with the EN 13355 standard
Oven size 6.0 m x 4.0 m x 2.7m
Max drying temperature 90°C.

100 sqm. bonding area

Finishing involves refining the composite components: at this time we make sure that each product complies with the required standards both from a functional and aesthetic point of view.

_07

Coating

Specifications


Spanesi coating system, compliant with EN 13355
Oven size: 6.0m x 4.0m x 2.7m
Maximum drying temperature: 90°C

Ovens

CTM Oven 1
Dimensions: 2m x 2m x 1.5m
Maximum temperature: 300°C

CTM Oven 2
Dimensions: 3 m x 2 m x 2 m

During the coating stage, tailored booths are used, allowing components to receive cutting-edge surface treatments that ensure a flawless and durable finish, even under the most challenging circumstances.

_08

Quality control

Specifications

 

n.2 MetraSCAN 3D TM BLACK Elite

1,800,000 measures/second
0.025 mm accuracy
16 m³ scanning volume
Software: VX elements, Licenze VX Model and VX inspect


Dedicated area: 150 m²

Each product is individually examined through meticulous quality control testing, with advanced technologies that ensure accuracy and reliability at any stage of the process. Blacks is committed to guaranteeing that all components meet the high standards required, ensuring excellence.

_09

Thermal analysis

Specifications


Measuring instruments:
TG 209 F3 Tarsus 
DSC 214 Polyma

Dedicated area: 150 m²

This phase allows us to monitor and analyse the behaviour of composite materials under different temperature conditions. This is a technique used to ensure that our products maintain optimal stability and performance even in the most critical applications.
Impeccable Finish / Quality / Excellence / Optimal performance /
Impeccable Finish / Quality / Excellence / Optimal performance /